Introducing a next-generation comfort system that seamlessly integrates thermal, lumbar and massage technologies into a unified module for each side of the seat.
Engineered with precision, this streamlined solution is designed to reduce integration time, enhance manufacturing efficiency and eliminate common quality and assembly challenges.
The unified carrier system within Gentherm’s ComfortScale architecture combines massage, foam, thermal and sensor elements into a single, streamlined module. This integration eliminates the need for separate air cell placement and tube routing, reducing labor time and assembly errors while improving overall seat quality and comfort.
Through the merging A-side process, the heater mat, massage unit, hose management, integrated harness and sensor technologies are brought together into one purpose-built module that simplify manufacturing and ensure consistent, high-quality performance across every seat platform.
The B-side process simplifies the installation of ventilation and lumbar functionality through an efficient two-step approach. First, the ventilation trim bag (VTB) tape secures the trim; then, the full vent-lumbar unit quickly attaches to the seat frame. This streamlined process minimizes handling time and assembly complexity.
Featuring key elements such as the suspension mat, lumbar system, VTB, electronic control module and twist-and-lock blower, the B-side integration enables faster build-up with fewer parts, delivering comfort, consistency and production efficiency.
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